Friday, September 4, 2026
FlexiblesSolving feedstock challenges in the plastics recycling industry

Solving feedstock challenges in the plastics recycling industry

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Solving feedstock challenges in the plastics recycling industry

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Beril Baykal Yesilırmak, technical director at Vanden Recycling. Photo: The Packman

At the Global Conference on Plastics Recycling and Sustainability (GCPRS) 2026 in New Delhi, Beril Baykal Yesilırmak, technical director at Vanden Recycling, urged recyclers to shift their focus beyond today’s operational challenges and prepare for a market that will be shaped by regulations, traceability, quality, and supply security over the next five years.

Drawing on more than 15 years of experience across plastics recycling and raw material sourcing, Yesilrmak argued that while the industry remains occupied with issues such as price volatility, inconsistent quality, and securing clean feedstock, these concerns will soon be overtaken by a new set of challenges.

“We are all experts at solving today’s problems,” she remarked. “But tomorrow’s problems will not look like today’s. The businesses that ask the right questions now will be the ones that succeed.”

She encouraged recyclers to critically assess their future readiness by asking where their feedstock would come from in the coming years, whether their existing suppliers could support that transition, and whether their current processing capabilities would be adequate for the changing quality and variety of recycled materials.

According to Yesilrmak, the recycled plastics market is increasingly being shaped by two powerful forces – compliance-driven demand and application-driven demand. Regulatory measures such as recycled content mandates, Extended Producer Responsibility (EPR) frameworks, and tighter import-export controls are restricting the movement of recycled plastics across regions. At the same time, sectors including packaging and automotive are driving demand for higher-quality recycled content that increasingly performs independently of virgin polymer pricing.

“The next phase will not be won on price,” she said. “It will be won by those who can secure long-term supply while consistently delivering quality.”

As governments across regions including Europe, the UK, the US, India, Vietnam, Malaysia and South Korea continue strengthening recycling regulations, competition for quality feedstock is expected to intensify. Materials that many manufacturers have relied upon for years may become increasingly difficult to access as more industries compete for the same recycled resources.

To illustrate the shift, Yesilrmak cited fiber manufacturers that have traditionally depended on a limited number of stable feedstock sources. With packaging and other regulated sectors now competing for similar material streams, recyclers will need to broaden their acceptance criteria and learn to process a much wider range of feedstock qualities.

“Instead of relying on one or two grades, you may soon be sourcing from 30 or 40 different suppliers, each offering different contamination levels and quality. If you can handle that variety while producing a consistent output, you will be ahead of the market.”

She emphasized that recyclers should begin building in-house expertise to upgrade lower-quality plastics into consistent, application-ready materials. Developing the capability to process a wider range of input specifications, she noted, would become a key competitive advantage.

Investment across the recycling process will therefore become increasingly important. According to Yesilrmak, improvements should begin with more sophisticated sourcing strategies supported by digital technologies and artificial intelligence for identifying and managing feedstock streams. Enhanced sorting systems – including magnetic separation, eddy current separation, optical sorting, color sorting and density separation – can significantly improve material consistency before washing and reprocessing.

Effective washing systems incorporating caustic washing, friction washing and contaminant removal help eliminate adhesives, labels and other impurities, while dedusting and fine particle removal improve flake quality. Reject streams should not simply be discarded but upgraded and directed towards suitable secondary applications.

“The principle is simple,” she explained. “The more capability you build at each stage, the greater your tolerance for feedstock variation. The more variation you can handle, the stronger your business becomes.”

Yesilrmak also highlighted the growing role of polymer modification and compounding in producing higher-value recycled materials. For recycled PET, additives can improve color, enhance intrinsic viscosity (IV), and support bottle-to-bottle recycling, while solid-state polymerization (SSP) technologies can reduce energy consumption and processing time. For recycled HDPE, specialized additives can improve environmental stress crack resistance (ESCR), stabilize melt flow index (MFI), and maintain consistent color for demanding applications.

These technologies, she suggested, enable recyclers to meet increasingly stringent original equipment manufacturer (OEM) requirements while accessing premium markets.

Summing up her message, Yesilrmak stressed that future industry leaders would not necessarily be the largest or the lowest-cost operators.

“The winners will be those who adapt the fastest,” she said. “Strategic sourcing, processing capability and supply chain design will determine who captures the next wave of market growth.”

Presenting Vanden Recycling’s global sourcing network, she explained that the company supplies fully traceable, inspected and contracted recycled materials from multiple origins worldwide. Rather than functioning merely as a trading company, Vanden positions itself as a long-term sourcing partner capable of helping recyclers secure reliable feedstock despite changing market dynamics.

Mahan Hazarika
Mahan Hazarika
Mahan Hazarika is the Editor of The Packman since 2017. Having spent more than a decade reporting on the printing and packaging industries, he brings a wealth of industry knowledge, perspective, and insight to his work. Outside the newsroom, Mahan is passionate about ZG music, travel, and films.

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