Wednesday, October 1, 2025
Editor's PickGanga Stereos installs Esko CDI Spark 4835 flexo imager...

Ganga Stereos installs Esko CDI Spark 4835 flexo imager and DuPont Cyrel 1000P

-

Ganga Stereos installs Esko CDI Spark 4835 flexo imager and DuPont Cyrel 1000P

-
Esko CDI Spark 4835 flexo imager
Muthu Kumar of Ganga Stereos; and Murad Kalal, regional sales manager, Esko

Vadodara-based Ganga Stereos has installed an Esko CDI Spark 4835 flexo imager (HighRes with 25 Optics) in a bid to produce high-quality flexographic plates. The company has also opted for Imaging Engine (RIP), Deskpack Flexo tools and a Dupont Cyrel 1000P solvent processor. Muthu Kumar of Ganga Stereos said that the investment will help him to expand his client portfolio while enabling him to serve both labels and flexible packaging segments in addition to corrugated and woven bags industries that he has already been catering to.

Ganga Stereos has been manufacturing various stereos including flexo nylo, white polymer and molded for the past 23 years. The company started its operation by making hand-engraved flexographic plates that it supplied to neighboring markets. Later on, the company also started manufacturing polymer blocks, paper and woven bags. In 2010 the company moved to its own premises and was making plates using traditional analog plate-making equipment until it invested in the Esko kit. Happy with the performance and productivity of the new kit, Ganga Stereos plans to phase out its conventional plate-making system in near future and go completely digital.

“Producing high-quality plates on an analog plate-making equipment system is a huge challenge. In addition, there are few suppliers left who provide the raw material for making plates using conventional equipment. Even the raw materials cost is increasing every day. Now with the CDI Spark 4835, we will be able to optimize quality and produce high-quality flexographic plates cost-efficiently in less time. Besides, the CDI flexo imager gives us the freedom to work with the plate vendor of our choice,” said Kumar. “In addition, we can make plates for different markets from tag and label, flexible packaging, small and medium folding carton to corrugated market. We invested in the Esko kit because we were looking for a simplified prepress solution that can be implemented fast and used with a reduced amount of training.”

Since the installation of the Esko kit, Ganga Stereos has started supplying its plates to labels and CI flexo printers. Kumar said, “Earlier since there was not any digital flexographic plate making company in Vadodara and its nearby areas, customers used to get their plates from Mumbai and Ahmedabad. But now they can get it from us and save time and cost without compromising on quality.” The CDI Spark 4835 installed at Ganga Stereos has a maximum plate size of 48 x 35 inches and comes with 25 optics.

Speaking about the DuPont Cyrel 1000P solvent processor, Kumar said, “The unit is easy to maintain, simple to operate and cheap to run. High dot resolution, excellent line definition, deep reverses and clean floor are achieved to meet the highest flexo standard irrespective of whether thick, thin, narrow or large plates are being processed.” The DuPont Cyrel 1000P is capable of processing photopolymer plates up to a nominal format of 36 x 48 inches and uses an innovative washout concept consisting of 6 flat brushes that transverse to each other, and contra-rotating round brushes wash out the non-polymerized parts of the plate.

Mahan Hazarika
Mahan Hazarika
Mahan Hazarika assumes the role of Editor at The Packman, a position he has held since 2017, reflecting a distinguished decade-long tenure specializing in journalism within the printing and packaging sectors. Beyond his professional realm, he nurtures a deep appreciation for music, travel, and films, finding inspiration and relaxation in these pursuits.

LEAVE A REPLY

Please enter your comment!
Please enter your name here

This site uses Akismet to reduce spam. Learn how your comment data is processed.

Latest news

Siegwerk, Borouge, and TPN Food Packaging launch recyclable mono-material packaging solution

Siegwerk, one of the leading global providers of printing inks and coatings for packaging applications and labels; Borouge, a...

Sonipat’s Shree Jee Printers invests in new Komori

A complete house of printing, Sonipat (Haryana)-based Shree Jee Printers serves clients considerably in the publishing and packaging segments....

Morris Packaging and UFlex forge strategic partnership to deliver sustainable woven bag series

Morris Packaging and UFlex Packaging have announced a new partnership in the woven bag series that further strengthens their...

PPL Nigeria – an Indian story beyond boundaries

Established in 2011, Perfect Packaging – the brainchild of Yudhviram Solanki, with the distinction of being the first manufacturer...
- Advertisement -spot_img

London Packaging Week partners with Vital Hardware

London Packaging Week has partnered with charity Vital Hardware in its continuing mission to uplift and shine a spotlight...

Indian buyer invests in Wanjie India’s label press at Labelexpo Europe 2025

At Labelexpo Europe 2025 held at Barcelona in Spain, Wanjie India marked a remarkable presence alongside its parent company...

Must read

Metal Container Manufacturers Association extends support to PackPlus

Metal Container Manufacturers Association (MCMA) has extended its support...

Heidelberg CEO reveals game-changing innovations for printing industry at drupa 2024

In this interview, Dr. Ludwin Monz provides insights into...

You might also likeRELATED
Recommended to you