THE PACKMAN

Pakka’s bold steps in compostable chocolate packaging

At the Paperex 2023 exhibition, Pakka showcased cutting-edge advancements in packaging, emphasizing groundbreaking innovations in futuristic, regenerative, and sustainable food packaging and services. The company is strategically focusing its efforts on two main segments – flexible packaging alternatives and rigid packaging solutions.

Within flexible packaging, the company has introduced compostable materials-based packaging, a first-of-its-kind initiative in India for food packaging. The company is also focusing on chocolate packaging, with plans to expand its portfolio in the future. Additionally, it is exploring paper-based alternatives for carry bags.

On the Quick Service Restaurant (QSR) side, Pakka’s attention is on rigid packaging. “We are developing PFAS-free, robust materials for delivery containers, ensuring leading solutions for efficiency and performance. Our goal is to offer cost-effective and high-performance products in the market. Another aspect within rigid packaging is the introduction of novel biocomposite-based cutlery, designed to be entirely home-compostable. In the realm of beverage cups, we are exploring bagasse-based (fiber-based) solutions and plan to diversify our portfolio with both fiber-based and biocomposite options in the future,” says Ramjee Subramanian, innovation head, Pakka.

Chocolate packaging

Discussing chocolate packaging, Subraminian emphasizes the specific performance properties required for the current plastic-based materials. These requirements pose significant challenges as the packaging must meet demanding performance standards, run efficiently on high-performance machines, and remain cost-competitive. To address these challenges, an alternative structure is being developed.

Pakka’s initial focus is on a paper-based alternative that not only meets performance requirements but also introduces novelty through compostability. This new structure is entirely compostable, undergoing rigorous testing for compostability and migration. The development process prioritizes cost-effectiveness, starting from the ground up, and has successfully scaled up production to generate substantial quantities of the material.

Looking ahead, the team is exploring future versions that incorporate different materials to enhance cost competitiveness. Additionally, there is a consideration for versions based on entirely biopolymers, moving away from coatings and materials like aluminum. The aim is to create structures that combine compostability, performance characteristics, processing efficiency, and regenerative qualities. Ultimately, the goal is to contribute to a greener planet for future generations by leaving a positive environmental impact.

Emerging trends

Discussing industry trends, Subramanian notes, “I am witnessing a burgeoning movement within industries as they set their own sustainability targets, contributing to a global push for sustainability and regenerative packaging. This marks a significant transformation in packaging, signifying a noteworthy shift.”

He adds that there is a notable trend among governments exploring ways to foster the development of sustainable business models. “This not only empowers businesses to operate sustainably but also leads to the formulation of relevant regulations. This global interest is evident as I travel across different regions,” he says.

Furthermore, in the realm of marketing, there is a surge in brands and players actively adopting sustainable practices. They are beginning to see tangible benefits from these initiatives. This shift indicates an ongoing and forward-looking transformation towards sustainability, with a particular focus on sustainable packaging – a crucial requirement in reducing plastic use across various industries, he emphasizes.

“In my view, achieving a sustainable future largely depends on advancements in sustainable packaging. If industries collectively embrace this change, it has the potential to revolutionize practices in the future. It is clear that industries, governments, and stakeholders are steadily moving in this direction, ensuring that these changes come to fruition,” concludes Subramanian.

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